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« Back to Application Overview |
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Flow Improvement
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APPLICATIONS » A significant challenge to oil and gas operations in the transportation of fluids over long distances. We have products that address these needs:
- Production of fluids in long lines (e.g. in deep water, see Figure 1). Reducing the flow resistance caused by high bulk viscosity of oil/water emulsions will increase hydrocarbon production.
- Transportation of injection water. Adding a friction reducer lowers the pumping cost.
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| Figure 1. Flowlines in Deep Water Operations |
- Flowpro E » Specialty Chemicals to reduce bulk viscosity of oil/water emulsions
- Flowpro W » Surfactant Friction Reducer for Water Injection Systems
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| Flowpro E » |
The apparent viscosity of oil/water mixtures can be surprisingly high, even for a light oil. The data from Figure 2 are from a mixture of a light waxy oil and water. These emulsions can exhibit a viscosity of hundreds of cp. When the water percentage becomes very high (reach an “inversion point”) the external phase becomes water-like and the viscosity falls dramatically to only a few cp.
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| Figure 2. Light oil (viscosity < 10 cp) and water mixtures show high viscosity |
By selecting the correct treatment chemical, the effective emulsion viscosity is reduced from hundreds of cp to less than 5 cp. ChemEOR has developed some particularly high performance product for this. The Flowpro E can produce this result with dosages of 50 -250 ppm in the liquid mixture. See Figure 3 for example laboratory data.
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Figure 3. Flowpro E - additive reduces oil/water emulsion viscosity dramatically. |
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| Flowpro W » |
Injection water systems can require a substantial power demand. This is due to:
- Injection is often at very high pressures
- Power requirement increases for water injection systems with long lines
- Waterflood projects are typically 100,000’s bwpd, and often in excess of 1,000,000 bwpd
The Flowpro W series is a unique surfactant chemistry. It has advantages over polymer products.
- The competing polymer friction reducers plug matrix pores and so cause formation damage. The surfactant based product causes no plugging
- The Flowpro W performance is even better in saline water. Polymer products are designed to be most effective in fresh water, and their performance is worse with an increase in salinity.
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