• Flow Improvement
  • Wax Control

« Back to Application Overview

 

Flow Improvement

APPLICATIONS » A significant challenge to oil and gas operations in the transportation of fluids over long distances. We have products that address these needs:

  1. Production of fluids in long lines (e.g. in deep water, see Figure 1). Reducing the flow resistance caused by high bulk viscosity of oil/water emulsions will increase hydrocarbon production.
  2. Transportation of injection water. Adding a friction reducer lowers the pumping cost.
Flow Improvement
Figure 1. Flowlines in Deep Water Operations
  • Flowpro E » Specialty Chemicals to reduce bulk viscosity of oil/water emulsions
  • Flowpro W » Surfactant Friction Reducer for Water Injection Systems
Flowpro E »

The apparent viscosity of oil/water mixtures can be surprisingly high, even for a light oil. The data from Figure 2 are from a mixture of a light waxy oil and water. These emulsions can exhibit a viscosity of hundreds of cp. When the water percentage becomes very high (reach an “inversion point”) the external phase becomes water-like and the viscosity falls dramatically to only a few cp.

Flow Improvement
Figure 2. Light oil (viscosity < 10 cp) and water mixtures show high viscosity

By selecting the correct treatment chemical, the effective emulsion viscosity is reduced from hundreds of cp to less than 5 cp. ChemEOR has developed some particularly high performance product for this. The Flowpro E can produce this result with dosages of 50 -250 ppm in the liquid mixture. See Figure 3 for example laboratory data.

Flow Improvement

Figure 3. Flowpro E - additive reduces oil/water emulsion viscosity dramatically.

Flowpro W » Injection water systems can require a substantial power demand. This is due to:
  • Injection is often at very high pressures
  • Power requirement increases for water injection systems with long lines
  • Waterflood projects are typically 100,000’s bwpd, and often in excess of 1,000,000 bwpd

The Flowpro W series is a unique surfactant chemistry. It has advantages over polymer products.

  • The competing polymer friction reducers plug matrix pores and so cause formation damage. The surfactant based product causes no plugging
  • The Flowpro W performance is even better in saline water. Polymer products are designed to be most effective in fresh water, and their performance is worse with an increase in salinity.